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Condensate Recovery System
Reducing CO2 Emissions and Recovering Condensate
Page last modified
Wednesday, November 10, 2021 - 11:25
LP-CRS is designed to enhance condensate recovery from associated gases (typical recovery ranging from 50 to 100 bbls per MMSCFD of gas). The main objective of the technology is to reduce CO2 emissions by 20%-30% by means of recovering condensates (C4+ components) from the associated gases which will be otherwise flared or vented. The system uses the Evaporative Dew-Point Control Unit (EDPCU) which employs the Joule-Thompson cooling effect coupled with evaporative cooling to enhance condensate recovery. While particularly advantageous for low pressure systems operating at < 20 barG, the technology is operable for higher working pressures.
Since its commercialization, the technology has been successfully implemented in four different fields in Malaysia and Philippines, with many more prospects in progress. The implementation has been adapted to a variety of facilities; wellhead platform, FPSO, and central processing platform.
LP-CRS technology is the winner of the "Spotlight Technology Award" of OTC Asia 2018.
IChemE Malaysia Awards 2018 for "Oil and Gas" category.
Patented Technology (International Application No.: PCT/MY2020/050014) with a readiness level tier TRL-9 (System Adequacy Validated in Field).
Pro/con
CO2 Emission Reduction
Enhanced Condensate Recovery
Stand-alone system with minimal power requirements
Compact system
Fully automated system
Extend field life beyond its original EOFL mark
Dependent on hydrocarbon gas composition
Specification
Footprint
Flexible design based on capacity - Range from 10 tons to 140 tons
Intellectual Property
Internationally Patented Technology (International Application No.: PCT/MY2020/050014) filed in Malaysia, Indonesia, Singapore, and USA.
Certification
Electronic parts are ATEX certified as explosion proof/Flame proof (Exd)
Hazardous Area Classification
Standard design is for Zone 2, yet it can be upgraded to Zone 1/ Zone 0
Capacity
Unlimited. Skid design can be adapted to any flowrate.
Crude Grade
Recovered gas condensate is spiked into crude for stabilization. Mixture is light sweet crude with TVP <12 psia and RVP <10 psia
Validation
U-stamped pressure vessels. DOSH registered equipment. API relief system. Bureau Veritas verified design.
Automation
Standard design is automated via Allen Bradley unit control panel, yet it can be integrated with different systems.
Production
50-100 barrels per MMscfd of gas dependent on gas composition
Greenhouse gas emission
Reduction of CO2 emissions by 20%-30% dependent on gas composition
Location
Fit for wellhead platform, FPSO, MOPU, CPP, Shuttle tanker, Gas terminal
Recognition
'Spotlight Technology' Award winner in OTC Asia 2018, and IChemE Malaysia Awards 2018 for 'Oil & Gas'.
Specialty Equipment
Dew Point Control Unit using customized and compact Turboexpander
Relative Business Impact
Technology Readiness Level
[9/9]
Development
Technology demonstration
Mature / Proven
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