Flange Integrity Management Toolbox

Reduce the risk of start-up losses due to flange leaks

“If you do it right, each flange is tight.”

Might sound strange, but it is true. Always.

Flange leaks result in start-up losses. To prevent this from happening, PDM has developed a complete improvement program: Flange Integrity Management (FIM). With this approach, we guarantee our customers that they do not suffer any start-up losses due to flange leaks.

Our FIM Toolbox contains all your organization needs before, during and after a turnaround. The FIM approach has proven itself in recent years. Based on these experiences we have created a new version of our FIM Toolbox, in which management and steering information is available even quicker.  Possible quality threats can be managed more efficiently by applying a special app for registering FIM inspections.

On the total budget of a turnaround the costs of applying FIM are minimal. Especially compared to the considerable savings potential that can be achieved (no start-up delays, substantially less re-work, no unplanned stops…). Based on the specifics of your organization and the planned maintenance efforts, we can discuss the FIM business case to see which potential FIM can achieve.

Pro/con

No start-up losses after a turnaround
More reliable assets
Proven approach
The full FIM Toolbox is available from July 2019

Specification

Areas of Application (Petro)chemical industry, pharma, civil engineering
Certifications / licences PDM provides the necessary training for staff and contractors for FIM to be applied successfully. FIM trained personnel will receive a certificate.
Compliance NEN-EN 1591-4:2013 compliant
Content Training material | FIM Manual | FIM Quick Reference Book | FIM Inspection app | FIM Dashboard tool
Input List of flanges in scope | List of contractors and staff | Users for FIM Inspection app | Dashboard access
Output Reviewed and updated flange information | Inspection results | Dashboard with all quality data for managing contractors | No start-up losses
Return of Investment Typically, one day of start-up loss is more expensive than applying FIM during a stop
Time on tools As a result of applying FIM, a higher Hands on Tool Time (HoTT) is achieved

About PDM Group

PDM is dedicated to helping the high-tech process and manufacturing industries excel. To driving industrial excellence. Today, tomorrow and for decades to come. So whether you’re looking to increase your lead in technological innovation, or optimise your production environment, we can get you there.

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