Combustion ONE
Innovative Fired heaters optimization solution
Page last modified
April 11 2024
A comprehensive and innovative Fired heaters optimization solution based on cutting-edge TDLS technology to improve heater performance while maintaining safety. Reduce and sustain the concentration of oxygen in the flue gas to 1% at the transition from the radiation section to the convection section whilst maintaining all the time low levels of CO to ensure safe and optimal operation.
Pros & Limitations
1
Optimized oxygen levels of around 1%
1
Reduced emissions
1
Fewer trips/process upsets
1
Stable coil outlet temperature
1
Increased throughput
1
Decreased fuel consumption
1
Less decoking
1
Increased life time of heater
0
A scheduled turn-around is required
0
Mostly suitable for plants with large heat-duty heaters
Specification
Specification Title | Specification Description |
---|---|
Safety
|
Major KPI in the control philosophy to always keep CO level in the radiant section at a minimum.
|
Business Efficiency
|
0.5 to 5.5% fuel savings per 1% of O2 reduction.
|
Optimisation
|
Fuel consumption/throughput, carbon footprint, manual intervention, and lifetime of the assets optimisation.
|
Automation
|
Automated control of the heater despite disturbances from the environment, process or narratives.
|
Integration
|
CombustionONE is a combination of the most advanced measurements, control philosphy, deep understanding of the heaters and combustion processes and robust implementation methodology.
|
Training
|
Implementation always comes with extensive training how to embrace new control philosophy and why it is relevant.
|
Customer Focus
|
Solution and deliverables are always bespoke to individual requirements, objectives and as-is situation of every plant/heater.
|
Reviews
Technology Readiness Level
The Technology Readiness Level (TRL) indicates the maturity level of novel technologies. Learn more about the TRL scale used by us.
[8/9]
Development
Technology demonstration
Mature / Proven
Relative Business Impact
Solution Deployed By

Company Name
Total Deployments
Comment
Sign up or log in to your Explorer Plus or higher plan to get access to all the 1 deployment references.
Last Deployment Year