Combustion ONE

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Innovative Fired heaters optimization solution

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April 11 2024

A comprehensive and innovative Fired heaters optimization solution based on cutting-edge TDLS technology to improve heater performance while maintaining safety. Reduce and sustain the concentration of oxygen in the flue gas to 1% at the transition from the radiation section to the convection section whilst maintaining all the time low levels of CO to ensure safe and optimal operation.

Pros & Limitations

Optimized oxygen levels of around 1%

Reduced emissions

Fewer trips/process upsets

Stable coil outlet temperature

Increased throughput

Decreased fuel consumption

Less decoking

Increased life time of heater

A scheduled turn-around is required

Mostly suitable for plants with large heat-duty heaters

Specification

Specification Title	Specification Description
Safety	Major KPI in the control philosophy to always keep CO level in the radiant section at a minimum.
Business Efficiency	0.5 to 5.5% fuel savings per 1% of O2 reduction.
Optimisation	Fuel consumption/throughput, carbon footprint, manual intervention, and lifetime of the assets optimisation.
Automation	Automated control of the heater despite disturbances from the environment, process or narratives.
Integration	CombustionONE is a combination of the most advanced measurements, control philosphy, deep understanding of the heaters and combustion processes and robust implementation methodology.
Training	Implementation always comes with extensive training how to embrace new control philosophy and why it is relevant.
Customer Focus	Solution and deliverables are always bespoke to individual requirements, objectives and as-is situation of every plant/heater.