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Combustion ONE

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Innovative Fired heaters optimization solution

Page last modified
March 14 2023

A comprehensive and innovative Fired heaters optimization solution based on cutting-edge TDLS technology to improve heater performance while maintaining safety. Reduce and sustain the concentration of oxygen in the flue gas to 1% at the transition from the radiation section to the convection section whilst maintaining all the time low levels of CO to ensure safe and optimal operation.


Optimized oxygen levels of around 1%
Reduced emissions
Fewer trips/process upsets
Stable coil outlet temperature
Increased throughput
Decreased fuel consumption
Less decoking
Increased life time of heater
A scheduled turn-around is required
Mostly suitable for plants with large heat-duty heaters


Safety Major KPI in the control philosophy to always keep CO level in the radiant section at a minimum.
Business Efficiency 0.5 to 5.5% fuel savings per 1% of O2 reduction.
Optimisation Fuel consumption/throughput, carbon footprint, manual intervention, and lifetime of the assets optimisation.
Automation Automated control of the heater despite disturbances from the environment, process or narratives.
Integration CombustionONE is a combination of the most advanced measurements, control philosphy, deep understanding of the heaters and combustion processes and robust implementation methodology.
Training Implementation always comes with extensive training how to embrace new control philosophy and why it is relevant.
Customer Focus Solution and deliverables are always bespoke to individual requirements, objectives and as-is situation of every plant/heater.

Relative Business Impact

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Technology Readiness Level


Development Technology demonstration Mature / Proven
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About Yokogawa

Yokogawa is a leading provider of Industrial Automation and Test and Measurement solutions. Combining superior technology with engineering services, project management, and maintenance, Yokogawa delivers field proven solutions for operational efficiency, safety, quality, and reliability.

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