wel-lok Sand Control Tool (SCT)

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Reduces sand production

Page last modified
November 26 2024

The wel-lokTM Sand Control Tool (SCT) is a wireline-deployable technology designed to reduce unwanted sand production in wells with sand screens and open hole gravel pack completions. It utilizes a modified chemical reaction heater to melt a proprietary bismuth-based alloy downhole. This liquid alloy has a low viscosity similar to water and a high density around 10 times that of water. Due to these properties, the alloy can flow under gravity through the sand screen perforations and into the open hole gravel pack annulus without the need for surface pumping equipment. As the alloy cools and solidifies, it expands to create a gas-tight seal isolating the sand producing zone both inside the completion tubing and in the open hole annulus. The wel-lok SCT provides a permanent solution to eliminate sand production that is non-corrosive, effective in H2S/CO2 environments, and does not require perforating the screens or squeezing cement into the annulus like traditional sand control methods. It can be deployed on wireline in a single trip and sets quickly within hours to allow rapid return to production.

Pros & Limitations
1
Eliminates sand and solids production by sealing inside completion string and open hole annulus
1
Bismuth alloy flows through gravel pack so no need to perforate sandscreen
1
No moving parts for high reliability
1
Ready to pressure test after setting in just hours
1
Can seal damaged or irregular tubulars
1
Non-corrosive and not affected by H2S or CO2
1
Permanently seals producing zone to stop sand production
Specification
Specification Title Specification Description
Conveyance
Eline, Slickline, Coiled Tubing, Drill Pipe
Water Cut
Up to 100%
Maximum Tool Pressure Rating
20,000 psi
Temperature Range
0 - 175°
ADR Classification
Not classified as dangerous goods
Casing Grade
All grades
Max Well Bore Deviation At Setting Depth
0 - 86°

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Technology Readiness Level

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[9/9]

Development Technology demonstration Mature / Proven
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BiSN is an oil and gas technology company founded in 2010 in the United Kingdom. The company develops engineered sealing solutions called "Performance Barrier Technologies" to help operators permanently seal wells and prevent leaks across the lifecycle of oil and gas wells, from drilling and completion through intervention and abandonment. BiSN's core technology is called wel-lok, which uses a thermite heating system to melt a proprietary bismuth alloy that seals leaks and cracks in wellbores. The company has grown to around 100 employees with facilities in North America, Europe, the Middle East, and Australia. BiSN's products have been used successfully in major oil and gas regions around the world. The company continues to innovate and expand its product portfolio to provide permanent sealing solutions for the challenges operators face at every stage of a well's lifecycle.

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