SCR Solutions

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Air cannons, protective screens, refractory coatings, catalyst cleaning

Page last modified
July 24 2025

IGS SCR Solutions is a family of engineered technologies designed to eliminate catalyst fouling, and cut thermal NOx emissions across SCR systems, ducting, baghouses, and more. These solutions serve mission-critical production assets in power generation, cement, petrochemical, agrochemical, pulp & paper, and other heavy industries.

SCR Solutions helps plant operators maintain compliance, reduce operating costs, and extend catalyst life, all while ensuring system performance is sustained between outages.

Cleaner Processes. Smarter Emissions Control.

  • 30–40% reduction in thermal NOx with ceramic coatings*
  • Prevent catalyst fouling from fibrous or ash particles
  • Extend catalyst life and reduce replacement costs
  • Rapid ROI from uptime protection and reduced maintenance
  • Custom-fit for SCRs, ducts, baghouses, reformers, and more

*Typical performance improvements reported by IGS clients

SCR Solutions Portfolio

Fine Particle Screens – Stop ceramic fiber and insulation fallout before it reaches the SCR

LPA Screens – Capture large particle ash (“popcorn ash”) to prevent catalyst erosion

Air Cannon Systems – Dislodge stubborn buildup in ductwork, bins, kilns, and process vessels

CatFlow™ Screens – Enhanced screen system for superior ash deflection and catalyst access

Ceramic Refractory Coatings – Lower flue gas temperature and cut NOx emissions by 30–40%

Hot Vacuum Catalyst Cleaning – Online SCR and reformer cleaning for continuous operation

Field Services – Turn-key install, inspections, warranty support, and system optimization

Pros & Limitations
1
Improves SCR catalyst efficiency and lifespan
1
Reduces CO2 & NOx emissions
1
Enhances operational uptime and reliability
1
Turn-key installation and full field service support
1
Covered under the IGS 95% Clean Guarantee™
0
Requires system-specific assessment for sizing and compatibility
0
Optimal performance depends on flue gas characteristics and particulate type
Specification
Title Description
Theme/Discipline
EnvironmentEmission ReductionProcess EngineeringInspectionIndustrial CleaningRepair
Core Tech
Process Equipment
Technology Type
Particulate Control & Emissions Reduction Systems
Primary Applications
SCRs, ductwork, baghouses, dry scrubbers, kilns, reformers
Industries Served
Power, Cement, Petrochemical, Agrochemical, Pulp & Paper, Refining
Deployment
Retrofit, upgrade, or new-build integration
Technology Readiness Level

The Technology Readiness Level (TRL) indicates the maturity level of novel technologies. Learn more about the TRL scale used by us.

[9/9]

Development Technology demonstration Mature / Proven
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Headquartered in Virginia, Integrated Global Services, Inc. (IGS) is an international provider of on-site surface protection solutions. With over 35 years of experience helping customers solve metal wastage, reliability, and energy efficiency problems in mission-critical equipment, IGS is an industry leader in the development and application of solutions in challenging operating environments. Learn more at https://integratedglobal.com/ or follow us on LinkedInXYouTube, or Facebook.

Country of Headquarters
United States

Relative Business Impact

Solution Deployed By
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