microPIMS

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Non-intrusive, wireless ultrasonic corrosion/ erosion monitoring system

Page last modified
February 4 2025

microPIMS is a wireless, non-intrusive ultrasonic corrosion/erosion monitoring system developed by Sensor Networks, Inc. It consists of battery-powered sensors that take thickness measurements at user-defined intervals and transmit the data wirelessly to a receiver/gateway. The system operates using long-range (>1 mile/1.6km) sub-gigahertz wireless connectivity.

Each microPIMS sensor is designed to be attached to the outside of pipes or vessels using magnetic or clamp-style attachments, without needing to penetrate the asset's surface. The sensors employ ultrasonic transducers to measure the wall thickness from the outside, enabling corrosion/erosion rate monitoring without process interruption or hot work permitting.

The transmitted data is received by the gateway and uploaded to webPIMS, a cloud-based or on-premises web portal software for analysis, trending, and data management. The webPIMS software allows users to monitor multiple sensors simultaneously, track corrosion rates over time, and receive alerts if preset thresholds are exceeded.

The microPIMS system is intrinsically safe, making it suitable for use in hazardous areas. It is designed to provide frequent and reliable corrosion data without the need for manual inspections, reducing costs associated with scaffolding, insulation removal, and personnel exposure in harsh environments.

Pros & Limitations
1
Non-intrusive automated wireless ultrasonic corrosion/ erosion monitoring solution
1
LoRaWAN / WirelessHART network
1
From -40 °C up to 500 °C
1
ATEX Zone 0 Certified
1
Long transmission range (1.6km) and battery life (12 years)
1
Cloud-base webPIMS / on-premise data management system
Specification
Specification Title Specification Description
Operating Principle
Ultrasonic Non-Destructive Testing (NDT)
Application
Non-Intrusive Corrosion/Erosion Monitoring
Wireless Connectivity
Long Range (>1 mile/1.6Km) Sub Gigahertz Wireless
Power Source
Long-life Batteries
Data Transmission
Sends data to proprietary webPIMS software (cloud-based or on-premises)
Reading Intervals
User-defined intervals
Number of Sensors per Gateway
Up to 5,000 microPIMS sensors can connect to each gateway

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[9/9]

Development Technology demonstration Mature / Proven
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Sensor Networks, Inc. (SNI) is a company that provides advanced solutions for complex asset inspection challenges, specializing in non-intrusive monitoring, ultrasonic transducers, and remote visual inspection. Founded in 2014 with the goal of modernizing corrosion inspection, SNI leverages its team's expertise to offer customizable solutions with quick turnaround. After being acquired by Eddyfi Technologies, SNI integrates knowledge and personalized service into Eddyfi's broader NDT portfolio, delivering cost-effective and precise asset management solutions for critical industries. Key offerings include phased array ultrasonics, high-definition cameras, cloud-based data management, and a variety of sensors and systems for non-intrusive integrity monitoring.

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