Mega Packer - (MPX)

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Hydraulic Casing Expansion Tool

Page last modified
October 30 2025

Lee Energy Systems’ latest technology offering is the Mega Packer Casing Expander. 

 

This casing expansion packer or permanent set plug is used to create a cement support base in the A&B annuli. The MPX is currently available for 7”, 7 5/8” and 9 5/8” with engineering drawings in place to manufacture 10 ¾” and 13 3/8”. 

 

This hydraulically activated tool will expand the A-annulus casing into the B-annulus creating a base for cement and to prevent cement slumping. Once a pressure build up is achieved in the drill string the inner casing is expanded outwards to create a mechanical support in the B annulus. It is then released/detached from the BHA before proceeding on the next operation which could be perforations with the Gator Mechanical perforator to place cement in the annuus. 

Pros & Limitations
1
Leaves a base for Cement in the A&B Annulus
1
Prevents Cement slumping
1
Potentially reduce zone for remediation.
Specification
Title Description
Theme/Discipline
Well OperationsWell Plug and AbandonmentAbandonment & Decommissioning
Core Tech
Hardware Tool
Industry
GeothermalOil
Theme / Discipline
Well Operations, P&A, Casing expansion, Casing dimple.
Tool Size
We have tool sizes available for 7", 7 5/8", 9 5/8", 10 3/4" Casing.
Technology Readiness Level

The Technology Readiness Level (TRL) indicates the maturity level of novel technologies. Learn more about the TRL scale used by us.

[9/9]

Development Technology demonstration Mature / Proven
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Lee Energy Systems is proud to be a part of the Global Energy Industry. Our hydraulic-based stimulation and completion tools and assemblies can ship anywhere around the world and operate under the harshest conditions. Lee Energy Systems offers four core tools: The Gator Perforator (explosive-free Multi activation perforation tool); The Deep Perforation Tool (DPT)  (Dual Casing perforation Tool); Mega Packer (A/B Annulus cement support barrier tool) and The Speed Squeeze (unlimited multi-zone isolation tool); - which can be configured in multiple abandonment, well intervention, stimulation, and completion applications. By eliminating contingencies otherwise required when operating with explosives, reducing run times, and reducing well consumables, our technologies reduce costs - operational and environmental. By focusing on safety, reliability, and efficiency, LEE ENERGY SYSTEMS designs custom solutions for the Energy Industry that Increase value and reduce operational risks and environmental impact. 

Country of Headquarters
Canada

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