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Magnetic Separator Systems
Removes ferrous and non-ferrous contamination
Page last modified
September 2 2024
The Magnetic Separator Systems from Black Powder Solutions are inline, full-flow devices engineered to remove ferrous and non-ferrous particulates, known as Black Powder, from fluids and gases. They utilize a proprietary Magnetic Array inside a pressure vessel to maximize contaminant capture with minimal pressure drop. The systems are custom designed based on parameters like flow rate, pressure, temperature, and viscosity to achieve over 99% efficiency in extracting particles from sub-micron to over 100 microns. The Magnetic Array technology has a high loading capacity, allowing maintenance intervals of 6-24 months. The systems are available in materials like stainless steel or carbon steel with ANSI pressure ratings up to 2500. They can be outfitted with manual, semi-automatic, or fully-automatic cleaning mechanisms. The Magnet Arrays are wiped clean during maintenance. This cleanable technology has a 15+ year operating life. Deployment of the Magnetic Separators improves operations, increases production, enhances product quality, supports safety, and reduces environmental impact by removing damaging Black Powder contamination from hydrocarbon systems.
Pros & Limitations
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Extended life of critical operating systems
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Reduction in downtime and lost production due to higher efficiency contamination capture
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Reduction in downtime and lost production due to extended service intervals
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Improved product quality
Specification
| Specification Title | Specification Description |
|---|---|
|
Efficiency
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>99%+
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Clean Pressure Drop
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<0.5 psi
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Vibration Resistant
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Yes
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Magnetic Element
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Patented technology
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Black Powder Separation
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<0.5 μm — 500 μm
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|
Material Construction
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304 SS, 316 SS, Duplex, Carbon Steel, exotic alloys
|
|
Configuration
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Single, Duplex, Offset, Inline Ports, other as requested
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Modular Design
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Scaled to flow and contamination requirements
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Cleaning Mechanism
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Manual, Semi-automatic, Fully-automatic
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Inlet/Outlet Size
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1” (Equivalent) to 72” (Equivalent)
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Vent/Drain Size
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1” (Equivalent) to 12” (Equivalent)
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Flow Rate
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≤ 200,000 bopd (Liquid), ≤ 300 mmscfd (Gas)
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Design Pressure
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≤ ANSI 150 to ≤ ANSI 2500
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Design Temperature
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Cryogenic Service to < 600 oF
|
Reviews
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