IRED: Refractory Inspection
Inspection & Condition Monitoring
Page last modified
February 9 2026
At IRED, we provide expert refractory inspections for furnaces, heaters, reactors, and pipelines, identifying wear, cracks, and thermal anomalies before they impact operations. Using advanced techniques like thermal imaging and ultrasonic testing, we deliver accurate assessments and actionable recommendations to maximize equipment life, ensure safety, and minimize unplanned downtime.
Pros & Limitations
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Early Detection of Damage – Identifies cracks, spalling, erosion, or thermal anomalies before they lead to major failures.
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Improved Safety – Prevents accidents and equipment failures by ensuring refractory integrity in high-temperature environments.
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Optimized Maintenance Planning – Helps schedule repairs or replacements proactively, reducing unplanned downtime.
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Cost Efficiency – Extends refractory and equipment life, minimizing costly emergency shutdowns and replacements.
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Compliance – Ensures adherence to industry standards and safety regulations.
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Access Constraints – Some areas may be difficult or hazardous to inspect, requiring specialized tools or shutdowns.
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Downtime Requirements – Certain inspections may require temporary shutdowns of furnaces or heaters, impacting production.
Our Expertise
| Expertise Title | Expertise Description |
|---|---|
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Inspection
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Our experienced team performs comprehensive API 936 inspections to assess the condition of your refractory linings. We evaluate thickness, corrosion, erosion, thermal compatibility, and structural integrity to identify potential issues and support informed maintenance and repair decisions.
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Design
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We provide customized refractory shapes and engineered tunnel/coffin wall designs tailored to your operational needs. Using advanced 3D laser integration, we ensure precise, high-performance designs.
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Testing
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Our mobile laboratory conducts in-house refractory testing per API 936 and ASTM standards. We assess cold crush strength, abrasion resistance, and permanent linear change to ensure material quality and reliability.
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Specification
| Title | Description |
|---|---|
| Theme/Discipline | Inspection |
| Core Tech | Consultancy |
| Industry | Refining/Chemicals |
Relative Business Impact
Solution Deployed By
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Total Deployments
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Last Deployment Year