Gator Perforator

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Explosive-free hydraulic system for casing perforation

Page last modified
June 13 2025

The Gator Perforator can be used in any application where the casing requires perforated to gain access to the annulus for remedial work such as. 

  • Perforate and testing of natural shale barriers. 

  • Perforate, Wash and Cement (PWC).

  • Perforate, circulate and cement (PCC).

  • Perforate and wash to retrieve casing. 

The Gator Perforator has a substantial run history of over 1900 runs worldwide. We have the ability to perforate from 3 1/2" up to 20" casing.

 

The Gator Perforator functions by mechanically cutting or perforating 4 large slots, 90⁰ from each other every activation thus providing a 360-degree circulation flow path to the formation or annulus. (An example of TFA for one activation of our 825 tool for 9 5/8" casing is 10in²) 

The depth penetration control feature on the Gator Perforator ensures that there is no damage to the outer casing when perforating. For ease and simplicity of operation, the Gator Perforator can be deployed on coil tubing or drill pipe, tool size dependent.

The operation of casing perforation can be repeated as many times as required, so that multiple activations can be performed. The Gator Perforator is compatible with 3rd party packers, and bridge plugs, this allows multiple operations the be performed in a single trip. Once the bridge plug is set, the Gator Perforator is activated to achieve the required footage of perforation. The circulation behind the casing can now be performed, and a cement barrier is placed to complete the P&A operation

Pros & Limitations
1
Safer solution / Explosive-free
1
Can perforate a wide range of tubing/casing sizes - 3 1/2" - 20"
1
Multi repeatable activations
1
No Damage to the outer casing.
1
Penetration depth control
1
No internal casing burrs or deformation – allowing full bore tool access.
1
Compatible with third-party packers, Plugs and Circulation subs.
1
Flexibility for combined operations in one-trip with fewer personnel.
1
Can be run on both coil and jointed tubing
1
Over 400 Runs on coil tubing.
1
Small Rig Footprint
1
Reduced HSE exposure for personnel, reduced personnel in red zone.
1
Make fewer lifts due to smaller footprint.
Specification
Title Description
Theme/Discipline
Well OperationsWell Plug and AbandonmentAbandonment & Decommissioning
Core Tech
Hardware Tool
Industry
GeothermalOil
Run History
Over 1900 Runs worldwide, with 400 runs on Coil Tubing
Tool Sizes
265, 365, 438, 570, 1200
Size Range
We have tool sizes available to perforate 3 1/2" - 20" casing
Features
Repeatable hydro-mechanical multi-use perforating system. Single trip system. Four bladed design to perforate one casing string, Large TFA per activation, HPHT compliant, Proven reliable execution method, Variable blades depending on operation, provide perforation and stand-off, Key performance indicators at the surface during execution, multiple activations should the annulus be packed off , No explosives, No sump required, No permits required.

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Technology Readiness Level

The Technology Readiness Level (TRL) indicates the maturity level of novel technologies. Learn more about the TRL scale used by us.

[9/9]

Development Technology demonstration Mature / Proven
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Lee Energy Systems is proud to be a part of the Global Energy Industry. Our hydraulic-based stimulation and completion tools and assemblies can ship anywhere around the world and operate under the harshest conditions. Lee Energy Systems offers four core tools: The Gator Perforator (explosive-free Multi activation perforation tool); The Deep Perforation Tool (DPT)  (Dual Casing perforation Tool); Mega Packer (A/B Annulus cement support barrier tool) and The Speed Squeeze (unlimited multi-zone isolation tool); - which can be configured in multiple abandonment, well intervention, stimulation, and completion applications. By eliminating contingencies otherwise required when operating with explosives, reducing run times, and reducing well consumables, our technologies reduce costs - operational and environmental. By focusing on safety, reliability, and efficiency, LEE ENERGY SYSTEMS designs custom solutions for the Energy Industry that Increase value and reduce operational risks and environmental impact. 

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