Fluor Solvent

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Pre-combustion carbon capture using propylene carbonate for gas processing

Page last modified
August 28 2025

The Fluor Solvent technology is a pre-combustion carbon capture process that uses propylene carbonate as a physical solvent. It is designed for feed gas with CO2 partial pressures of 3.5 barg and higher, and has been applied to natural gas and syngas streams with CO2 content ranging from 12-53% by volume.

The process operates at low temperatures, down to -20°C, which increases the solvent's CO2 holding capacity and reduces circulation requirements. Regeneration occurs through pressure reduction stages, including vacuum pressure or a solvent stripper, without external heating. The technology offers high selectivity, producing dry gas products with minimal hydrocarbon losses.

Key features include a two-absorber design, with the upper absorber producing semi-lean solvent for reuse in the lower absorber. The process utilizes flash refrigeration to cool feed gas and semi-lean solvent, and incorporates a hydraulic turbine to recover power from pressure letdown while generating cooling. Flash gases are recycled to minimize losses.

Propylene carbonate offers favorable properties as a solvent, including high CO2 solubility, low heat of solution, low vapor pressure, low hydrocarbon solubility, and low viscosity. It is non-hazardous, chemically non-reactive, and resistant to degradation or foaming. The technology is particularly suited for blue hydrogen projects seeking an all-electric capture solution and can achieve capture efficiencies up to 95%.

Pros & Limitations
1
Low operating temperature increases CO2 holding capacity
1
No external heating required for regeneration
1
High selectivity with minimal losses of hydrogen or methane
1
Suitable for cold climate operation due to low solvent freezing temperature
1
Non-hazardous and chemically non-reactive solvent
1
Solvent does not degrade or foam, requiring minimal operator attention
1
Absorbs water in feed gas, producing dry gas meeting pipeline specifications
Specification
Title Description
Core Tech
Process Equipment
Industry
CCUS
Source CO2 Purity Range
12 - 53%
Number of Commercial Plants
12
Capture Rate Range (tpd)
~
System Energy (GJ/tCO2)
~
Specific Regen Energy (GJ/tCO2)
~
Number of Pilot Plants
~
Capture Efficiency (%)
Up to 95%
Energy Consumption (GJ/tCO2)
~
Modular
~
Target Industries
Natural Gas Processing, Hydrogen Plants, Ammonia Plants
Technology Readiness Level

The Technology Readiness Level (TRL) indicates the maturity level of novel technologies. Learn more about the TRL scale used by us.

[9/9]

Development Technology demonstration Mature / Proven
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Fluor is a global engineering, procurement, construction, and maintenance company that has been in operation for over a century. With nearly 27,000 employees across more than 40 countries, Fluor designs and builds complex projects in challenging environments worldwide. The company operates throughout the project lifecycle, from conceptual design to ongoing facility support. Fluor's core values include safety, integrity, teamwork, and excellence, with a stated purpose of "building a better world." The company serves various industries, including energy, urban development, and government services, through its business segments: Energy Solutions, Urban Solutions, and Mission Solutions. Fluor is known for delivering large-scale projects and has a reputation for expertise, collaboration, and providing innovative solutions to its clients' most demanding challenges.

Country of Headquarters
United States

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