EXCOR

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EXtreme CORrosion Suite

Page last modified
June 6 2025

Product to support material selection and integrity management in tubulars and pipelines covering full lifecycle, with 3 applications: database with tests & standards (EXCOR DB), modelling tool applying rigorous models to provide corrosion/erosion rates (EXCOR ACE) and Python libraries (EXCOR ECO) ready for operation digital tools.

DELIVERABLE: 

DB: Web-based SW providing material characterization, corrosion/erosion test data, validation of materials against data & standards. ACE: SW providing corrosion/erosion rates, thermodynamic & fluid dynamic properties. Available as Technical study. ECO: In-house Python libraries providing real time predictions

Pros & Limitations
1
Automatized, faster & more accurate corrosion/erosion predictions.
1
DB: Unique tool including 12 metallic materials in O&G systems and more than 300 proprietary tests (CO2/H2S, localized, SCC corrosion and erosion).
1
ACE: Multiphase (Oil/gas/water) vs single phase (water) applied by others.
1
ACE: Proprietary CO2 corrosion model for CS/13Cr & SPPS erosion model more accurate than market (e.g.ECE, Predict®, OLI, API RP14E).
1
ECO: Enables RT for operation monitoring, decision making & predictive maintenance.
0
Security concerns have been identified regarding cloud solutions, especially in critical industrial environments
Specification
Title Description
Theme/Discipline
PipelinesIntegrityCorrosion ManagementMaintenance Management & Execution
Core Tech
Software for Maintenance
Industry
OilGas/LNG
DB
Temperature, CO2partial pressure/H2S partial pressure, pH, shear stress for corrosion calculation. At least one of the previous for condition search (other search parameters available).
ACE/ECO
Fluid characterization, including CO2/H2S content and particle size. Production profiles including particle rates. Material information. System geometry (1D) and relevant boundary conditions.
ECO
Integration with input/outputs depending on digital tool

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Technology Readiness Level

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[9/9]

Development Technology demonstration Mature / Proven
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Repsol is a multi-energy company that works to generate energy for today and the future. They operate in over 20 countries across 4 continents, serving around 24 million customers with a range of energy solutions for mobility and home use. Repsol is committed to innovation, sustainability, and digital transformation, with a goal of becoming a net zero emissions company by 2050. Their integrated business model spans upstream exploration and production, industrial refining and chemicals, customer-focused products and services, and low-carbon power generation. Repsol emphasizes corporate governance, ethical practices, and responsible taxation in its operations. The company also invests in technology and innovation through its Repsol Technology Lab and corporate venturing initiatives.

Relative Business Impact