CUT CO2 system

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Upcycles industrial CO2 emissions and byproducts into low-carbon cement materials

Page last modified
July 17 2025

The CUT CO2 system by Carbon Upcycling is a modular, skid-mounted technology designed for decarbonizing hard-to-abate industries. It's a circular solution that upcycles industrial CO2 emissions and byproducts into low-carbon cement materials.

The system operates as a drop-in solution, requiring minimal site infrastructure and maintenance. It features an all-electric drivetrain, allowing for complete decoupling from fossil fuels and flexible operation to match energy demand fluctuations. The process is cost-competitive with current cement prices at commercial scale.

CUT CO2 captures CO2 directly from industrial emissions sources, even at concentrations as low as 4%. It then utilizes this CO2 to enhance solid waste byproducts or natural minerals into high-performance supplementary cementitious materials (SCMs). The process occurs at ambient temperature and is near-dry, producing no wastewater.

The technology operates continuously to match the 24/7 nature of industrial facilities. It first prepares the feedstock material (industrial byproducts or natural minerals) by exfoliating it to capture CO2. The flue gas is then introduced "as is" into the system, where CO2 is selectively sequestered into the material. The result is a high-performance cementitious material that can replace carbon-intensive clinker in cement blends.

This process not only reduces CO2 emissions but also provides a solution for industrial solid waste, creating a circular economy in cement production. The company claims their technology can achieve up to 60% carbon reduction through capture and abatement in cement manufacturing.

Pros & Limitations
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Drop-in solution requiring minimal site infrastructure
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All-electric drivetrain allows decoupling from fossil fuels
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Cost-competitive production at commercial scale
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Scalable and modular design
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Operates at ambient temperature
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Continuous process matching 24/7 industrial operations
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Creates new revenue stream from waste materials
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Enables up to 60% carbon reduction through capture and abatement
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Produces stronger, more climate-resilient concrete
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Enhances domestic supply of cementitious materials
Specification
Title Description
Core Tech
(Construction) Material
Industry
CCUS
Design
Modular, skid-mounted system
Infrastructure requirements
Minimal site infrastructure
Drivetrain
All-electric
Temperature
Ambient temperature
Process type
Continuous process
Energy usage
Low-energy
Production cost
Cost-competitive with or below today's cement prices at commercial scale
CO2 capture
Up to 20% capture by weight of material
CO2 source
Can utilize flue gas 'as is' with concentrations as low as 4%
Waste output
Produces no waste water stream
Flexibility
Can be switched on and off with minimal notice
Carbon reduction
Up to 60% carbon reduction through capture and abatement for cement manufacturers
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Carbon Upcycling is a company dedicated to carbon and waste circularity, with a mission to be the most impactful carbon-to-value company of this decade. Founded in 2014, the company has developed groundbreaking technology that converts carbon emissions and industrial waste byproducts into valuable materials for low-carbon cement production. Their innovative process accelerates carbon mineralization, turning CO2 into solid carbonate rock in hours rather than years. Carbon Upcycling's CUT CO2 system can be co-located at industrial facilities to capture and utilize CO2 emissions, even at concentrations as low as 4%. The company has scaled its technology significantly since its inception and now operates a commercial demonstration facility that has produced and deployed over 3,000 tonnes of low-carbon material for use in various construction projects across Canada and the US. With a vision of creating an inclusive, equitable world where carbon is a sustainable resource, Carbon Upcycling aims to reduce 4,000,000 tonnes of CO2 by 2030, equivalent to removing 93,000 gas-powered vehicles off the road for a decade.

Country of Headquarters
Canada

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