CUI Monitoring and Prediction System

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10 Deploys

Permanent, long range, wireless monitoring

Page last modified
February 22 2024

CorrosionRADAR technology is for corrosion monitoring and prediction with a key application for hidden corrosion such as Corrosion Under Insulation (CUI). CorrosionRADAR’s mission is to support industry moving from reactive to predictive corrosion management, using cutting-edge technologies from distributed sensing networks to Industrial Internet of Things (IoT) and advanced predictive analytics. The CorrosionRADAR product range includes: Corrosion Monitoring System and Moisture Monitoring System. For each system there are three main subsystems as explained below:

DETECT
Patented sensors are installed along the external surface of the asset to detect & monitor corrosion & moisture conditions. The flexible sensors can be fitted in any field situation, irrespective of the complexity.

CONNECT
CorrosionRADAR's monitoring solutions can transmit data wirelessly through Cellular, WiFi and LoRa protocols, giving global access to the collected data and help to centralise the corrosion management programs.

PREDICT
Transforming Risk-Based Inspection (RBI) programs into predictive & data-driven programs by harnessing the power of advanced analytical models and real-time data on the asset's integrity.

Pros & Limitations
1
CUI monitoring
1
Identify corrosion early on
1
Reduce inspection cost -> non-intrusive after initial installation
1
Increase asset lifetime
1
Reduce frequency of inspections
1
Data driven RBI
1
Predictive corrosion management
1
Online dashboard for data visualistion
1
Predicitve models for actionable insights
0
Unable to measure internal corrosion
Specification
Specification Title Specification Description
Areas of Application
Pipeline, Tanks, Vessels, Columns, Offshore and Onshore applications.
ATEX certified
ATEX/IECEx II 2 G Ex db IIB+H2 T3-T6 II 2D Ex tb IIIC T85°C - T150°C IP66.
Capabilities
Detect, localise, monitor and predict CUI using a wirelessly connected monitoring system.
Capacity
Range of distributed sensors: -Corrosion sensors -Moisture sensors.
Connectivity
Cellular, LoRa, WirelessHART and WiFi.
Cost
More cost effective than the current practise of visual inspection and conventional NDT.
Installation
System is modular and is easy to deploy. The best time for installation is during turnarounds and scheduled maintenance.
Range
100m sensor length for each module for corrosion sensors. Modules can be inter-connected to offer the range required by client.
Storage
Cloud servers, on-premises servers.
Temperature
Corrosion and Moisture Sensor: Temperature from -200 up to 300 Degree Celcius

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Technology Readiness Level

[9/9]

Development Technology demonstration Mature / Proven
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CorrosionRADAR designs and supplies the worlds longest range Corrosion Under Insulation (CUI) monitoring technology for pipelines, refineries and more. The patented system enables the move away from manual inspections to automated monitoring, and from reactive to predictive corrosion management. Earlier detection aides with corrosion prevention, lowering costs and risk.

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