CorroX™

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Expert-driven AI solution for detecting and monitoring pipeline corrosion

Page last modified
November 3 2025

CorroX is an AI-powered corrosion monitoring application developed by Senslytics to detect and analyze corrosion growth in energy infrastructure assets. It uses limited data from pipeline operations and inspections to identify areas with accelerated corrosion growth and determine its root cause. The proprietary causality-based AI models behind CorroX are designed to provide explainable predictions rather than black box results. They incorporate domain knowledge from corrosion experts to understand the underlying corrosion mechanisms. By detecting exponential corrosion growth early, CorroX enables proactive mitigation to increase asset lifespan and avoid costly failures. It goes beyond simply monitoring corrosion rates to pinpoint the factors driving corrosion, such as microbiologically-influenced corrosion versus anodic corrosion. This causality approach gives actionable insights to proceed with the optimal corrosion treatment method. As a modular AI solution, CorroX can be integrated with existing workflows. CorroX moves corrosion monitoring capabilities closer to real-time observations rather than periodic manual inspections. Its explainable AI identifies corrosion risks sooner and prescribes targeted treatments to maximize asset integrity.

Pros & Limitations
1
Identifies areas of accelerated corrosion growth early
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Determines cause of corrosion
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Increases asset lifespan
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Avoids unexpected failures and damage
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Improves maintenance budget efficiency
Specification
Title Description
Theme/Discipline
Corrosion Management
Core Tech
AI & Advanced Analytics
Problem
Corrosion existence and growth are extremely hard to detect and monitor because assets are not easily accessed. Corrosion can change from slow growth to an exponential growth rate in-between inspections, causing unexpected asset integrity issues.
Solution
CorroX identifies areas of accelerated corrosion growth and its cause early to increase asset run time and longevity.
Approach
Leverages Senslytics' proprietary CausX AI that is uniquely positioned to address corrosion due to: Limited data, Time-delayed reaction, Requires interpretation, High-stakes – deterministic warning is needed.
Industry Impact
Global damages from corrosion are estimated at $2.5 trillion per year. Growth in pipelines carrying CO2 and hydrogen will put further emphasis on monitoring asset health due to increased corrosion/embrittlement risk.
Technology Readiness Level

The Technology Readiness Level (TRL) indicates the maturity level of novel technologies. Learn more about the TRL scale used by us.

[6/9]

Development Technology demonstration Mature / Proven
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Senslytics, a venture capital-backed startup, specializes in developing proprietary causal AI software applications for the energy sector. Senslytics' AI platform empowers engineers and energy professionals to improve decision making in high-impact situations, reducing risks and improving capital efficiency.

Country of Headquarters
United States

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