Convection Section Fouling Removal Robot

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Deployed by 10 companies

Page last modified

November 18 2024

Tube Tech’s fired heater convection section fouling removal service is a proven turnkey solution which guarantees to remove 90%+ fouling, restoring fired heater performance and reducing CO2 emissions and fuel consumption.

Average* results reported by Tube Tech clients

Pros & Limitations

90 - 95% clean as standard

Reduced downtime

3-5% increase in thermal efficiency

up to 15% reduction in CO2 emissions

No man entry, ensuring optimum safety

Real-time inspection and verification

Brings assets back to original design thermal efficiency

Can be more expensive initially than traditional methods

Specification

Title	Description
Theme/Discipline	Emission ReductionControl and AutomationIndustrial CleaningTurnarounds
Core Tech	Robot
Industry	OilRefining/Chemicals
Areas of Application	Fired heater bundle convection bank \| Heat exchanger cleaning \| Petrochemical plants \| Refining assets
Capabilities	The system is capable of fitting different size assets and will not need to be rebuilt for each asset.
Certifications / licences	Patented design.
Compliance	The robot is built for low voltage areas and can be approved for use through standard site Permit system.
Hands free operating	The robot is able to remotely access process plant assets.
Implementation time	The robotic technology drastically reduces set-up time. Can be deployed anywhere in the world within 72 hours.
Non man entry	The system is a robotic rover that allows for non man entry into the furnace areas.
Return on Investment	Return on investment is significant < 2 months. CO2 emissions are reduced and productivity is restored to a greater extent than using traditional cleaning methods.