CHIMERA™ Brush

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Heavy duty wellbore clean-up brush for scrubbing casing debris

Page last modified
September 2 2025

The CHIMERA™ Brush is a heavy-duty wellbore clean-up tool designed for effective casing cleaning in all downhole conditions. It features stainless steel crimped wire brushes that safely scrub the casing wall to remove residual cement, scale, and other debris. The brush is typically run in a Bottom Hole Assembly (BHA) above a casing scraper, complementing hard scraping with robust scrubbing action.

The tool's design includes centralizers that guide and centralize it within the casing. Brush segments are arranged in tightly packed blocks, allowing for fluid bypass without packing off. These segments flex when entering the casing, acting as self-sprung components. The brush segments are securely held in dove-tail grooves to prevent them from coming loose downhole.

A key feature of the CHIMERA™ Brush is its non-rotating design, which incorporates high-performance alloy bronze bearings with both axial and radial elements. This allows for extended rotation in harsh environments without causing wear to the tool or casing. The brush is typically reciprocated three or more times across the critical depth while rotating and reciprocating the string.

The CHIMERA™ Brush is versatile, suitable for pre-completion wellbore clean-up, workovers, sidetracking, abandonment, and drilling or milling cement plugs. It can be run separately or as part of a comprehensive wellbore clean-up operation, effectively preparing the casing wall for packer setting and mitigating premature elastomer failure.

Pros & Limitations
1
Prevents debris-related premature packer setting while running in hole
1
Prepares casing wall to ensure proper packer element setting and mitigate premature elastomer failure
1
Assists in chemical cleaning action
1
Effectively scrubs cement and other debris from the casing wall through reciprocation
1
Allows unhindered fluid bypass while circulating through clearly defined flow paths
1
Features secure brush segments held in dove-tail grooves that cannot come loose downhole
1
Utilizes alloy bronze bearings with axial and radial elements for extended rotation in harsh environments
1
Prevents tool and casing wear during rotation
Specification
Title Description
Theme/Discipline
Well ConstructionWell OperationsWell Plug and Abandonment
Core Tech
Hardware Tool
Nominal OD (in)
7.0, 9.625
Connection types
NC 38, NC 50
Brush OD range (in)
5.79, 6.49, 8.12, 8.374, 8.594, 8.82, 9.075, 9.325
ID (in)
1.5, 2.5
Length (in)
101.4, 103.8
Tensile Yield (lbs)
523200, 927000
Torsional Yield (ft.lbs)
28600, 59800
Max Slack-Off (lbs)
10000, 20000
Max Rotation (rpm)
120
Brush material
Stainless steel crimped wire
Bearing type
Alloy bronze with axial and radial elements
Technology Readiness Level

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[9/9]

Development Technology demonstration Mature / Proven
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Reactive Downhole Tools is a well-established provider of high-performance swellable isolation technology for the global oil and gas industry. The company has evolved to offer bespoke open and cased hole completion systems, with a focus on providing quick turnaround solutions across the entire wellbore. Reactive prides itself on designing, delivering, and implementing customized solutions rather than relying on catalog selections. Founded in April 2012, the company has expanded its operations globally, with offices and manufacturing facilities in the UK, USA, and UAE. Reactive's product range includes the Reflex® and CHIMERA™ lines, which cater to various wellbore needs such as completions, workover, clean-up, construction, and intervention. With a strong emphasis on research and development, Reactive Downhole Tools aims to provide innovative and tailored solutions for the most challenging downhole environments.

Country of Headquarters
United Kingdom

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