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BOP Testing Automation
The trifecta of improving process and personal safety while reducing rig time
Page last modified
April 11 2024
Utilizing digital, automation and analytics technologies, BOPX provides a step change in both onshore and offshore Blow Out Preventer (BOP) pressure testing.
Automated process steps include the following: Automated pass/fail determination |Planning | Realtime remote monitoring | Reporting (PDF & data) | Pump and bleed off control | Valve actuation | Valve position | Leaking valve detection | Constant pressure/variable volume testing method (thus avoiding the pressure decay leak testing method).
Pros & Limitations
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Improved process safety by: Consistency, less reliance on humans and identifying leaking valves
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Test can be remotely monitored, our auditability and data/reports are tamperproof
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Improved personal safety by: consistency, people removed from pressurized equipment, personel working at heights eliminated and reduced staff on site
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Time savings by: Eliminating personal judgement, eliminating extended test time and quickly abort failing tests
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Enables rig to rig benchmarking of time taken for testing
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No 3rd party contractor, specialist or monitoring are required
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Different rigs will have different improvement staircases, so analyzing performance is required after installation of the EZ (easy) Chart unit
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Although relatively simple, training (ca. 4 hours) is required
Specification
Specification Title | Specification Description |
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Areas of Application
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Onshore | Offshore | Drilling | Completions | Workovers | Plug and Abandonments
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Certifications / licences
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Digital pressure recording required by BSEE (Bureau of Safety and Environmental Enforcement, U.S. Department of the Interior) and California’s DOGGR.
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Compliance
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BSEE (Bureau of Safety and Environmental Enforcement, U.S. Department of the Interior) | BLM (Bureau of Land Management, U.S. Department of the Interior)
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Cost
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Priced for the onshore market, service technicians are NOT required after training.
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Deployment
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Operators | Drilling Contractors | Specialist BOP Testing Service Companies
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Safety
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Tamper-proof data recording and reports | Consistency | Elimination of human interpretation of conventional analog circular charts pressure chart recorders
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Services
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Operates in “stand-alone” mode, remoting monitoring optional.
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Technical Support
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Live 24/7 on call support center, remote desktop, screensharing, on call technicians.
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Training
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Training takes approximately 4 hours, can be delivered via class room training (BOPX or customers office) and/or rig site on-the-job training.
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Reviews
Technology Readiness Level
The Technology Readiness Level (TRL) indicates the maturity level of novel technologies. Learn more about the TRL scale used by us.
[9/9]
Development
Technology demonstration
Mature / Proven
Relative Business Impact
Solution Deployed By

Company Name
Total Deployments
Comment
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Last Deployment Year