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AI Plant Expert
Reinventing Predictive Maintenance with AI - A Virtual Expert for Plant Operations
Page last modified
Thursday, July 14, 2022 - 14:40
"AI Plant Expert" software is a “Virtual Expert in a Box”, bringing human-like intelligence at scale to minimise failures, inefficiency, and lost productivity in plant operations. With a unique combination of AI, 200+ years of domain knowledge, and self-learning workflows, the solution uses a patented system approach to monitor 100% of the existing equipment, sensor, user feedback, & maintenance data, to continuously learn best practices, predict problems, explain root-cause, and give a prescriptive diagnosis. Results are up to 20% increase in availability, 30% decrease in maintenance costs, 20% increase in productivity with up to 5-10x reduction in false alarms, manual effort, and time to act.
Pro/con
Built-in 1000+ failure modes and recommendations for 100+ equipment types
The only solution that continuously learns best practices and keeps solution up-to-date
System-level models that minimize alarms and help identify causes
High levels of automation that significantly reduces monitoring cost/tag so that you can utilise 100% of data for additional value
Handles both reliability and performance degradation of equipment
Quick deployment and limited resource commitment with out of box functionality
Only requires time-series tag data and asset list for deployment
We do not offer sensors but can bring partners if additional sensors are needed
Specification
Accuracy
2X-10x reduction in false-alarms, manual effort, and time to act
Areas of Application
Equipment Reliability | Performance | Efficiency
Connectivity
Integrates with historian, CMMS systems, and other 3rd party data lakes
Cost
Significant reduction of monitoring cost/tag so that 100% of the data can be monitored
Deployment
Fast deployment in 2-3 months with limited client time commitments
Maintenance
Up to 30% reduction in maintenance costs with accurate predictions about impending problems
Monitoring
100% plant coverage of rotating and static equipment monitoring with high ROI
Return on Investment
Fast ROI in 6 months with annual subscription pricing and low startup costs
Services
Dedicated customer advocate to support any questions and drive business value
Relative Business Impact
Technology Readiness Level
[8/9]
Development
Technology demonstration
Mature / Proven
Technology deployed by:
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