20K Desander

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Removes sand from high pressure gas wells

Page last modified
November 11 2024

The 20K Desander is a modular, skid-mounted system designed to remove sand and other solids from high pressure, high temperature well streams during operations like well testing or hydraulic fracturing clean-up. It consists of a pressurized cylindrical vessel with tangential inlet and outlet connections to induce a swirling motion that separates denser solids via centrifugal force. Solids drop to the bottom of the vessel for periodic removal while cleaned gas exits through the top outlet. The unit includes manual and hydraulic gate valves for isolation, a hydraulic choke valve on the solids dump line, and instrumentation for pressure monitoring and equalization. It is typically used upstream of choke manifolds to protect well test equipment from abrasion. The rugged design utilizes high-pressure, high-temperature materials and components rated for pressures up to 20,000 psi and temperatures from -20 to 250°F. Key features include double block-and-bleed valves for safety, ancillary slings rated for the system weight, and third-party certification to applicable codes and standards.

Pros & Limitations
1
Efficiently removes sand and solids from well fluids during well testing and clean-up operations
1
Prolongs life of downstream equipment by reducing abrasive solids
1
Withstands high pressure and temperature conditions
1
Compact modular skid design
1
Can periodically dump collected solids without shutting in the well
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Tangential inlet creates centrifugal force to separate solids
Specification
Title Description
Theme/Discipline
Well OperationsSand and Solids Management
Core Tech
Process Equipment
Working Pressure
20,000 PSIG
Temperature Range
-20 to 250 oF
Maximum Flow Rate
100 MMSCFD
Efficiency
85-95% for particles >=80 microns
Pressure Drop Range
15 to 60 psi
Isolation Valves
Manual and Hydraulic Gate Valves
Inlet Connection
3 1/16" API Flange
Outlet Connection
3 1/16" API Flange
Standards
ASME VIII Vessel, ANSI B31.3 Piping, API 6A Valves
Certification
DNV or BV
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Expro is an energy services company that provides solutions across the well life cycle, including well construction, well flow management, subsea well access, and well integrity and intervention. With operations in over 60 countries, Expro combines innovative technology and data analytics to offer services like tubular running, well testing, production optimization, and downhole intervention. Expro aims to enhance productivity, efficiency, and sustainability for clients in the oil and gas industry through its future-oriented approach and focus on performance, safety, and environmental responsibility.

Country of Headquarters
United Kingdom

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