Synchronous machine induces vibrations causing trips of other machines on the same rail

Challenge Overview
Electrical EngineeringIntegrityHardware ToolConsultancyControl System/Equipment
Description

Borsig-D Compressor Motor (Synchronous Machine-16MW) induces vibrations approximately 10 seconds after startup, which causes a trip on Borsig-A Compressor Motor(on the same rail@10kV) but does not affect Borsig-C Compressor Motor(on a different rail@10kV). 

This suggests an electrical phenomenon rather than a mechanical connection as the root cause. Potential causes include voltage dips, synchronization issues, frequency fluctuations, excitation instability, or harmonic distortions.

Key Points:

  1. Observation:
    • The vibration starts 10 seconds after Borsig-D Compressor Motor is energized, indicating a delayed electrical buildup or interaction.
    • Borsig-C Compressor Motor: No vibration (on a different rail).
    • Borsig-A Compressor Motor: Trips due to vibration (on the same rail as Borsig-D Compressor Motor).
  2. Hypotheses for Root Cause:
    • Synchronization Issues: Rotor alignment delays during Borsig-D Compressor Motor’s startup may create transients in the shared electrical system.
    • Voltage Dips or Frequency Fluctuations: Transient instability during Borsig-D Compressor Motor’s startup could propagate to Borsig-A Compressor Motor.
    • Excitation System Instability: Poor control of reactive power or field flux may cause oscillatory behavior.
    • Harmonic Distortions: Harmonic or transient electrical disturbances from Borsig-D Compressor Motor could affect sensitive circuits on the same rail.
    • Sensitivity of Borsig-A Compressor Motor: Overly conservative vibration monitoring or trip thresholds might cause unnecessary trips.

Borsig A, B, C and D are Centrifugal Nitrogen Compressors and the Borsig A, B, C, D Compressor Motors are driving these compressors.

We are looking forward to hear from either solution providers or technical experts that can support to mitigate the issue. 

Location where the technology is required
Netherlands
Deadline: March 7, 2025
Closed
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Linde Gas
Linde Gas

Linde is a leading global industrial gases and engineering company that delivers high-quality solutions, technologies, and services to make its customers more successful and contribute to a sustainable and decarbonized world. The company offers a wide range of products, including industrial, specialty, and healthcare gases, along with handling equipment and support services. Linde's gases and application technologies play an essential role in various industries, such as chemicals, electronics, food and beverages, and construction. With operations in more than 80 countries, Linde is committed to making the world more productive through its expertise, established infrastructure, and investments in clean energy, decarbonization projects, and research and development.

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